اللغة العربية
Main technical parameters of Scaffold Plank Roll Forming Machine
1.1 Technical parameters of machine
1.1.1 Area of production line: length 40m x width 4m x height 5m1.1.2 Feeding direction: from left side to right side
1.1.3 Power: 380V, 50Hz, 3 phase
1.1.4 Pneumatic station: pressure 0.6MPa.,0.5M3/min.
1.1.5 Hydraulic oil: 46# Hydraulic oil
1.1.6 Gear oil: 18# gear oil
1.1.7 Color: blue
1.2 Main technical parameters
1.2.1 Width of material sheet:≤600 mm1.2.2 Thickness of material sheet: 0.8-2.0mm
1.2.4 Length of finished product: 1000—4000 mm
1.2.5 Total power: about 69KW;380V\50HZ
2.Forming product range of Scaffold Plank Roll Forming Machine
2.1 scaffold plank Maximum thickness2.2：Final Products
3.1 Equipment part list of automatic scaffold plank roll forming machine
| No. | Name | Type of equipment |
Amount | Power of motor (KW) |
Remark |
| １ | Passived Decoiler | 1 set | |
||
| 2 | Leveler | 1 set | 5.5 | ||
| 3 | Servo feeding Machine |
1 set | 3 | ||
| 4 | Punching Press | （JF21-125） |
1set | 15 | |
| 5 | Punching die | 2 sets | |||
| 6 | Roll forming machine |
1 set | 30 | ||
| 7 | Hydraulic Cutting | 1 set | 5.5 | ||
| 8 | Collection table | 1 set | |||
| 9 | Electric control system | pressure 0.-0.7MPa.,flow 0.5M3/min. |
1 set |
4.General structure of equipment
4.1 Manufacturing technique:4.1.1 2 Scheme drawing of production line:
4.1.2 Equipment consists:
Passived-Decoiler --- Leveler --- servo Feeding machine --- Punching machine --- Forming machine --- Hydraulic cutting --- Collection table
| Component | Specifications |
| 4.2.1 Passive Decoiler | Type: Inner expanding- Capacity: 3 Tons- Inner Dia: Ø508 mm- Outer Dia: ≤1300 mm |
| 4.2.2 Leveler Machine | Motor: 5.5 kW- Type: Frequency conversion motor |
| 4.2.3 NCF600 Servo Feeder | Function: Servo-driven material feeding- Servo Motor: 3 kW (Yaskawa, Japan)- Guide Rollers: 2 (#45 steel)- Touchscreen control with 10-group programmable length |
| 4.2.4 Punching Press | Model: JF21-125 (Yangli Group)- Max Pressure: 125 tons- Die Material: Cr12Mov (HRC58–62º)- Die Quantity: 2 sets (Walk board) |
| 4.2.6 Roll Forming Machine | Frame: Cast iron- Forming Stations: 18- Bearing: 40Cr (Quenched)- Roller: GCr15 (HRC58–62º)- Motor: 30 kW (with ZQ500 reducer)- Drive: Gearbox for each stand |
| 4.2.7 Hydraulic Flying Cutting | Cutting Type: Hydraulic with waste removal and bending- Control: Length set via touchscreen- Oil Pump: 5.5 kW- Blade: 1 piece |
| 4.2.8 Collection Table | Type: Roller type- Drive: Non-powered |
| 4.2.9 Electric Control System | PLC: Touchscreen operation- Modes: Manual / Auto- Features: Emergency stop, program monitoring, manual panel for local operation |
